We are seeking an experienced MES / Operational Technology (OT) Consultant
The ideal candidate will have strong hands-on experience with Manufacturing Execution Systems (MES) and shop-floor operational technologies within the automotive industry, including deep integration with SAP and real-time production systems.
You will play a critical role in designing, integrating, and deploying MES and OT solutions that enable real-time production visibility, execution control, and seamless connectivity between shop-floor systems and SAP.
Key Responsibilities:
- MES / OT Implementation & Integration
- Lead the design and implementation of MES and OT solutions tailored for automotive manufacturing processes, including discrete manufacturing, assembly lines, and high-volume production environments.
- Integrate MES systems with SAP to enable real-time production reporting, confirmations, material consumption, and traceability.
- Support and integrate shop-floor systems, including PLCs, SCADA, and automation equipment.
- Design and support interfaces using industrial communication protocols (OPC UA, Modbus, Ethernet/IP and PROFINET) and API-based integrations.
- Business Process Analysis & Optimization
- Translate automotive manufacturing and shop-floor operational requirements into MES and OT functional specifications.
- Apply a deep understanding of manufacturing processes, the ISA-95 model, and industry-specific standards to ensure proper system alignment between ERP, MES, and shop-floor layers.
- Identify opportunities to improve production efficiency, quality tracking, downtime analysis, and real-time visibility
- through MES solutions.
- Testing, Documentation & Training
- Develop and execute unit, integration, and user acceptance testing scenarios specific to MES applications and shop-floor operations.
- Prepare detailed functional specifications, interface documentation, and training materials for production, engineering, and IT teams.
- Conduct training sessions and support knowledge transfer to key business users and plant personnel.
- Go-Live & Post-Implementation Support
- Assist in cutover planning and provide go-live support for MES and OT solutions.
- Troubleshoot MES, integration, and shop-floor connectivity issues, support system stabilization, and recommend process enhancements post-implementation.
Qualifications:
- Bachelor’s degree in Engineering, Manufacturing Systems, Information Technology, or related field.
- Minimum 5 years of experience with MES and Operational Technology solutions, preferably with 2 years in the automotive manufacturing sector.
- Strong knowledge of industrial control systems (ICS), including PLCs and SCADA
- Proven experience supporting, developing, and configuring MES applications in a manufacturing environment.
- Familiarity with industrial communication protocols such as OPC UA, Modbus, and Ethernet/IP and PROFINET as well as API-based interfaces.
- Understanding of IT networking principles (TCP/IP, VLANs, firewalls) and virtualization concepts is a plus.
- Proficiency in databases and programming languages such as SQL, Python, C#, or Java for data analysis and system integration.
- Excellent communication and customer relationship skills.
- Deep understanding of manufacturing processes, the ISA-95 model, and industry-specific standards.
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